一、Industry Pain Points
Valve products have delicate structures and numerous components. Manual assembly is difficult, with unstable assembly clearances and inconsistent yield rates. Manual production lines require a large workforce, leading to recruitment difficulties and rising labor costs year by year. Conventional lines feature slow model changeover and fail to support flexible production of multiple specifications.
二、Solution
In view of the production characteristics of the valve industry, our company provides customized non-standard production lines integrating automatic assembly and air tightness testing. The line integrates automatic feeding, cartridge pressing, sealing ring assembly, torque detection, air tightness test and qualified product sorting to realize fully automatic unmanned operation. Equipped with precise servo positioning and vision-assisted correction to guarantee consistent standards for every assembly process.
三、Solution Advantages
- Modular flexible design: Compatible with multiple types of valves, supporting one-click rapid model changeover;
- Stable assembly precision: Press-fitting accuracy ±0.01mm, eliminating inconsistent tightness caused by manual work;
- Full-process quality control: Automatic air tightness test after assembly to prevent leakage-defective products from outflow;
- Great labor reduction: Each line can cut 6–12 workers, lowering long-term production costs.